Hey guys, I'm working on my first build and have run into a snag with my chassis that I am stuck on.

From blade to pommel, it goes in this order respectively: My saber includes MHSV1 Style 19 blade holder, Choke style 1 short, Ribbed extension V-grooved, 2" double female, and a pommel style 4. Stop me now if you already see the problem....no? Ok I will continue.

From the bottom my chassis includes V4 speaker mount, chassis disc style 5, acrylic chassis discs recharge port S8 (1/2" 3/16" brass spacers), 1" 3/16" brass spacers, acrylic chassis discs NB S3 (3/4" 3/16" brass spacers), 1" 3/16" brass spacers, chassis disc style 2 with holes, 4-40 brass nuts. Also I am running a Panasonic Li-ion 3.7N Panasonic 18650. And at the end of this, at the point between the choke and the ribs I have a V1 tactile switch mounted on a switch ring. This is all from the pommel towards the choke. Has anyone seen the problem yet? Don't feel bad if you haven't because I didn't see it either until after I bought the parts, assembled it, and then tried to insert the chassis into the hilt. If you haven't seen the problem I'll let you know.

Apparently the inner diameter of the ribbed section is not the normal 1.25" but instead is 1.15". Which means the majority of my chassis does not fit. In fact the only section that does fit is the speaker holder and recharge port section. I like my chassis design other than the obvious flaw so my real question is this; How do I get my chassis to run from a 1.25" and then change to a 1.15" to fit down the ribbed section, then back to 1.25" at the other end? I have already purchased acrylic chassis discs S11 for the NB. I'd prefer it to be one long chassis instead of broken into 2 or 3. So I'm thinking of some adapter to go between sizes but I didn't see anything on TCSS that can do that. Anyone have any ideas? I would love to hear any and all. Oh and "You CAN'T do that." is not an acceptable solution. CAN'T is a four letter word to me if you get my meaning.