First Saber; very comfortable with soldering and electronics

[Alriightyman]

Here is my part list of what I am planning on ordering:

Updated:
Outter Design:
MHSV1 Blade Holder Style 19 w/ MHS Heat Sink V4 (Flat Style)
Activation box style 19
MHS deep ribbed extension
MPS Pommel style 4
4" Deep fluted
4" Double female
Double ended male threaded connector style 1
MPS Pommel style 4
Kill plug style 2
MPS Insert style 6


Inner Design:
Chassis Disc style 5 x2
MHS speaker mount V4 - For 28mm Speakers
Acrylic Chassis Disc for PC 2.0 and 18500/18650 pack - S2 (Black) x4
1/2" Aluminum 3/16" OD spacer (Black) x6
1" Aluminum 3/16" OD spacer (Black) x6
2" Aluminum 3/16" OD spacer (Clear) x6
3/4" Aluminum 3/16" OD spacer (Black) x6
Brass 4-40 Hex nut x10
Stainless 4-40 all thread x2

Switches:
Black momentary switch
Switchcraft 2.1mm Power Jack
3.5mm R.I.C.E.? Port Style 2
16mm Anti Vandal Short Momentary Red Ring Switch

Electronics:
7.4v Li-ion 1600mAh 14500 Battery Pack
Premium 28mm Speaker
Petit Crouton V3 Color Xtender
Petit Crouton V3.5
270ohm 1/4w resistor

LED:
Red/Green/Royal Blue Cree XP-E2 CopperNova
18deg Tri-Rebel/Cree Star Lens
Star thermal tape pad

Misc:
3.7V-14.8V Li-Ion Smart charger
Super Lube Synthetic Grease
USB to 3.5mm R.I.C.E.? cable
8-32 x 3/8" Stainless Steel thumb screw; blade retention screw
8-32 x 1/4" socket head
Box 19 Mounting holes service
Drill & Tap Hole (8-32) for retention screw
Drill & Tap Hole (8-32) for covertec button
Lots of wire and heatshrink
MHS Builder:
new design.jpg

So, do you all think I got everything for now?

I do have a question though. For the 16mm Anti Vandal Short Momentary Red Ring Switch, a: Will it fit within box 19 and b: do I need to wire a resistor to the lighting portion of the switch (I'm a little confused about it), or will the Petit Crouton take care of that?

Thanks!

[Forgetful Jedi Knight]

Welcome to the Forums.

To answer your questions:

Yes the switch will fit, though you will need a resistor for it.

You appear to have almost everything you need, however, I don't see a pommel insert or a c-clip to hold it in place. I also think that you don't have enough chassis parts for what you want to do. You'll need more disks and rods.

Design wise, I also highly doubt your battery solution will fit in the hilt as it is currently designed.

[Alriightyman]

Design wise, I also highly doubt your battery solution will fit in the hilt as it is currently designed.

I looked at it again. I assume that the chassis will be in the way of the switches?

[sgcdialler]

I looked at it again. I assume that the chassis will be in the way of the switches?

Not the chassis so much as the battery itself. The switch and ports will extend about halfway into the hilt interior, leaving about that same amount of room, perhaps slightly less, for the battery to sit in. The concern is that your switch plate won't screw down properly because there won't be enough room for it.

[Alriightyman]

So, I need a shorter battery?

[Miraluka]

Even with that smaller battery pack, I'm not sure you'd have room for your speaker. Hard for me to say.

[Alriightyman]

Well, I guess I'll have to redesign another one. Not sure what to do now though.

Thanks anyway.

[Miraluka]

Or you could just use a single 18650. That should fit the space just fine and leave a bit of room for resonance.

[Alriightyman]

Well, I am stupid. I didn't realize that I had selected a double. I thought I had a single. Thanks for pointing that out.

[darth_chasm]

Well, I am stupid. I didn't realize that I had selected a double. I thought I had a single. Thanks for pointing that out.

You'll need to hack the board to work on a single cell. Or you can switch to a Prizim. Make sure to read up on the manuals.