Theres a disassembly thread on FX-saber, here it is:
http://www.fx-sabers.com/forum/index.php?topic=1043.0
Having converted my one, I have to say it's one of the hardest to do!!
If you do go ahead with it be careful when drilling out the rivets on the grips, if you push to hard the rivits will just spin round and mess up the grips. Luckily I had a spare hilt, I just replaced the damaged grips with ones of that. Also the buttons are hard to remove with out damaging them.
This is probably my least favourite saber, just because of the size! Its way to big.
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