Thanks again for all you help!
I have all my saber guts wired up and working like a charm in a testing layout. I am going with 4AA NiMH 2500mAh with a kill switch recharge port setup. Blade wont be here until thursday/friday but it is a Corbin Show quad wrap. I am using eastern57's lighthound momentary-to-latching switch mod. MR FX Anakin 2005 sound with TCSS premium speaker and a rebel green led with 10 degree optics.
never built anything like this before. Only every soldered a couple of bad pin connections on a hard drive hotswap bay.
Now to finalize a hilt design that will work with the parts I have available to me.
Never used a dremel before so this should be interesting. Luckily I am a quick learner.
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