Dunno if this helps you US folks, but I ordered some of this
http://www.activemobility.co.uk/shop...ng-p-1002.html (I'll track down another supplier at some point) to have a go at making a LED string blade, the G size is 3/4" with a 6mm inner gap, perfect for sliping a string of LEDs into, it's a type of foam called plastazote which has fantastic impact absorbsion properties (have yet to test how much light it will absorb though), we use the sheet form in making larp weapons over here so it's good for bashing things
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