about cost and availability : this thing will be accessible worldwide, and if can afford a bulk manufacturing with an acceptable end price, I'll probably sell it thru local retailers to minimize shipping cost and improve accessibility
I have a simple MHS setup at home : let me check
mmm... ID is about 30 mm, 3 mm smaller than my chromed tube. The module gets in without a problem. However, I tried, but I cannot have my AA pack (2+2) + the luxeon controller on top of it shoved in. Would actually have been the same with my previous design, width did not change. But guess a setup of 2 shorts Li ion will leave enough space at the back of the saber. Topology will then be from pommel to emitter :
- pommel + speaker
- module, SD card accessible
- batteries
- switch
- luxeon
Another topology with 4 AA pack is
- pommel
- module half sitting on the pack : the sd card holder uses only half of the board behind it, so the rest of the board is less thick.
I've tried it, this works as well.
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