Although I probably shouldn't post regarding this... I'm sick of mixing sounds for the #2 CD right now, sooooo... here I go:
"I want to fit a P7 in a saber..."
Good luck... it's going to be tough, since the emitter area will have to be mighty wide to fit the LED & optics.
"I want my BATTERY POWERED saber to be bright in direct sunlight"
Very doubtful--good luck... yer gonna need it. As far as most aspects of light are concerned--you won't achieve this result no matter what you do. This is simply because the sheer amount of ambient light that the Sun creates... is MONUMENTAL.
Note that you COULD make a saber that is "viewable" while in the daylight... but... it would need to be more of an LED string or big, long lightbulb (such as a fluorescent tube)... and it would take some massive voltage/current to make it happen. And good luck wielding it without sunglasses.
"Over-driving a Luxeon-style LED kills its lifespan."
I hate to disagree with Psab, but... here's the general situation. If you're not feeding an LED (luxeon, seoul, whatever) WAY too much current/voltage... and only "pushing" it... you have the following data:
* I've been successful in DIRECTLY over-driving a Lux V @1280mA... for >1 year with no dip in brightness to this day. The heatsink isn't "special" either... it's not even one of the copper ones from TCSS, as they weren't being made yet. Here's the video. It's the brightest saber I have (by a landslide), and it's been used quite a bit.
* I've been successful in DIRECTLY over-driving Lux III blues/cyans for >1.5 years with no dip in brightness... and those I never metered the current on. They are brighter than other Lux III blues run @1A though... and I know they must be getting more current than that, as the hilts CAN get fairly "hot". More like "more than warm", but... whatever.
* The "spec" Luxeon III lifespan is 100,000 hours if you essentially don't go "nuts" with it. So, ok... how long is that?
~~ There are 8760 hours in a year...
~~ That means 11.4 years of usage...
~~ That's 24 hours a day... 7 days a week... 365 days: ALL YEAR LONG.
So... whatever. Fine. You wouldn't run them non-stop. That's silly.
But OK, let's say you overdrive the LED. Let's cut the lifespan estimate by 50%. No, no... let's call it 25,000 hours. Just to be "safe".
But OK, no one uses their saber 24/7/365. How about 5 hours a week? Really? Do you? I doubt it. I don't. But who cares, I'm gonna say we use the sabers TEN HOURS A WEEK.
~~ 10 hours a week for 52 weeks (1 year) = 520 hours of usage/yr.
~~ 25,000 hour lifespan for Mr. over-driven LED...
~~ and 25,000 divided by 520 hours of usage... A YEAR...
equals...
48 YEARS OF USAGE.
If you want that all again in a video... go to 7:52 HERE where I explain all of that...
So... unless you're feeding 7.2v to a Luxeon III red (or 3000mA to a Lux III red) like some moron... I seriously doubt overdriving will be a terrible thing.
Well. Unless your "heatsink" is a DIME.
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