The basics of soldering.

This is for the people that have never picked up a soldering iron before.
For the more experienced members, any constructive criticism is welcome. I want this to be as simple and straight forward as possible.

You will need:
Soldering Iron
"Rosin Core" Solder (Lead Free and NOT ACID core solder)
Wire
Clamps or "Aligator Clips" (Optional)

First you must “Tin” your brand new soldering gun (or iron). You do this simply by pulling the trigger to heat up the iron, when it is hot enough just put some Solder on the tip. This will help to add solder to your connections.


Now Strip the wire you wish to solder.


It should look like this.


You don’t need to strip this much off, but you want to leave yourself enough to work with.

Next you want to Tin the wire you just stripped, and the part you want to solder it to (If it doesn’t have any on it yet).

Hold the wire, Rosin Core Solder and the Iron (if you can’t hold them all at once, use the clamps to secure the wire), heat up the Iron until it can melt the solder. Once it’s hot enough place it on the wire and melt the solder onto the wire.
Like this…




This can be the tricky part. You want to heat the metal enough so the Solder will attach to it, but you don’t want to heat it up so much that you start melting the sheath.
This is especially important when soldering switches and such. I have destroyed many good switches by over-heating it wile soldering. And you’ll get really peeved if you fry your LED!

Also, you must make sure you get some Rosin onto the wire. Solder will not stick to the wire with out the Rosin. So don’t just use that big Glob of solder on the end of the Iron, use fresh Solder from the spool.

You need to make sure u clip the tip of the solder now and then if you get that excessive melted solder on the tip of the solder wire, this helps the solder to melt quicker.

This is were “Practice makes perfect!” You may want to take a piece of wire and keep practicing on it by Tinning the end, cutting it off and staring over until you are comfortable in your ability.

Next you’re going to solder the wire to the part.
In this example I’m soldering the wire to a junk Battery box (From the Thomas project)

Here you just heat the Iron and hold the wire on the part you are soldering it to, when the Iron is hot enough, just touch it to the joint for about 1-2sec. or until the solder melts.



Pull the Iron away, wile holding the joint together until the solder cools.

Then you’re done!



This is the same for soldering two wires together. The trick there is being abole to hold it all. Some people twist the wires, but I just hold them together.

Try not to have any Sharp Edges. They will poke through the Shrink Wrap and may cause as short if it hits something.

Remember to put you heat shrink wrap on BEFORE you solder your joint together or you will be very mad! lol


Remember, PRACTICE PRACTICE PRACTICE!!!
Before you know it you’ll be a pro!

Do-Clo's Clue:
<blockquote id="quote"><font size="1" face="Verdana, Arial, Helvetica" id="quote">quote:<hr height="1" noshade id="quote">Originally posted by Do-Clo

Soldering is really something that requires practice, one can look at a picture to see the desired results but until time is spent with your iron in hand you really can't master it. Another requirement is a good soldering iron, that will make or break the quality of your work. Another requirement is a hot soldering iron, wait for the iron to heat up to maximum before attempting to use it, just because it melts the solder it is not ready to use. I use a 800 degree soldering iron for my work and home use it gives the best results. Soldering guns are really not the best for saber building. A wet sponge is a peect way to clean the excessive solder from the tip of your soldering iron, just wipe your hot iron across the sponge and it will remove the extra solder and you have a clean tip once again.<hr height="1" noshade id="quote"></blockquote id="quote"></font id="quote">


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