First off, if this is covered, I tried to find it but the link would be just as welcome as an answer.
I've not tweaked my SW 616 since I got it last year but I've noticed it's gotten /very/ dim–nearly half the strength of other Joes I've come across. It's not the batteries–I switched packs with a brighter Joe and there was no change, the other was still about twice the power.
Someone mentioned it might be dirty–which is possible. I'd have to clean it out.
My other concern is a fault with the LEDs, could they just be dying? That would be unfortunate.
Help be Obi Wan Kenobi, you're this saber's only hope!
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