Jase,
Also think about this. I know this may be a pain in the ass, but try a 9v battery set-up. I think between the led and the board, you’re playing it a little too close to the line.
If you run to RadioShack you can pick up a wired (4) AAA holder and a smaller (2) AAA holder with some alkaline batteries. Connect them in series and use it for testing purposes to see if it fixes the problem.
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