Thanks for the comments guys for both the emitter plugs and my website.
I thought about doing a saber builder myself, Tim even asked if I had the skills to do one but I never got round to it. xl97 yours looks brilliant so there no need to do it myself now.
As for the emitter plugs they are held in with the thumb screws, just like the blades so they won't come out. When you loosen the thumb screw and tip the saber upside down they just fall out. The 3/4'' round bar was cut to length for me, it was easier then trying to do it myself.
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