Ok, I got a few more things figured out.
Here is my shopping list so far:
5" Double female threaded connector (2)
Double ended male threaded connector (1)
Screw on LED blade holder style 1 (2)
Luxeon K2 star Blue (2)
Lens 5 degree (2)
K2 Lens holder (2)
LED "TCSS style" Battle blade 1" (2)
4.8V AA 2600mAh NIMH Rechargeable battery pack (2)
Male battery connector (2)
DPDT Slide Switch (2)
BuckPuck 1000mA (2)
Overall length of the hilt will have to be 14” and Blade length will be 29”
Should look something like this. I know I have the wrong blade holders in the picture.
It looks very simply and plain but that’s all I am going for. I am thinking about putting some designs on there to help with the grip. I’ll do a special order to have Tim make some holes for the switch. I am considering requesting a black powder coating too. What do ya think?
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