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They should have been able to podwer coat just the grooves if they do it for a living.If the powder is glossy,sanding will dull the edges.I would mask off the grooves before you start.A lathe would work the best,and just machine the coat off.If preped and cured right it should not chip.Hope that helps
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It all depends on how thick the coat is and what grit sandpaper you use.If it's a thin coat,like around 2 MIL (like a heavy duty trash bag)220 grit should take it off with fairly easy.If it's around 6 MIL (like a heavy duty construction trash bag)well thats not going to be fun.I would start with 150 grit and work my way up from there.The problem your going to have is trying to figure out how thick it is before you start.I'm guessing it's black?So unless he had to coat it more than once,it should be around 2 or 3 MIL.Like vortex said put the sandpaper on something as this will help with keeping square and less mistakes.Paint stirring sticks work very well.Just use a glue stick or wood glue or just any type of cheap glue you have around the house.Hope this was helpful.
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He should know and yes those grit will work.You may want to go with 600 or 800 grit in between 400 and 1000 if your going to polish the uncoated parts.It makes a better finish.
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