I am currently working on two Sabers

1. Empty hilt from other company
2. 2010 Hasbro Anakin

Trying to use only TCSS parts but running into issues like Pommel insert is too small for the Hasbro hilt, also too large for the other hilt.
Currently using a digital caliper to help measure for components. would love to be able to use TCSS pommels on other sabers.
recently purchased the 4x AAA battery pack with speaker for the Anakin saber but seems like sanding is required (not a problem, more like "happy to sand it if that's the recommended way")

obviously not interested in a saber that rattles.

Thank you for any views and comments!