April 2020:
Completing the emitter section was the important step here. It was needed for the switch to be put in place and wired once the chassis was ready. The next element was the chassis and crystal chamber. I wanted to use a piece of jadeite for the color crystal and quartz for the power crystal. I found a jewelry maker on etsy who worked with jadeite and bought a little bag of tumbled jadeite 'scraps'. These varied greatly in width, thickness, length, and transparency. To choose the right color crystal, I set up this test rig:
The elements you see here are:
chassis discs for the 1.14" ID MHS parts (as I have the grenade grip section) (TCSS added some extra holes for wires to pass through, thanks Tim)
4-40 brass thumb nuts to hold the crystal
4-40 brass heat set inserts as decorative end-nuts
Brass plates designed and machined (by TCSS, thanks Tim) to hold 8/32" brass tube stock (which holds an LED) and accommodates the 4-40 all thread to mount it within the chassis
4-40 brass nuts from TCSS to hold my LED mounts, later changed to steel for visual contrast
4-40 all thread
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