That Seoul P4 you linked is a WHITE LED! Not green... Seoul's colors aren't anything to bother with yet as they are unproven and on paper aren't even close to what luxeons can get.
The LED itself... the Rebel you saw at LED-tech is what he's using. That's what I sent him. I tested it and it actually was kicking a K2's butt despite the supposedly superior lumens of the K2.
Optics... LED-tech used to have them. FutureElectronics has then though. Look up part "120/180". LED-tech also has a holder for normal optics like TCSS sells but I'll get into why that's not going to work in a bit.
Heatsink... Don made the slug for me. It's simple and efficient. I'm going to get more made.
Pommel... Acerocket has my saber to make new hollow pommels. I've got a lead on anodizing them too. I was planning on getting an extra, if you want in on this PM me.
Size in general... without working the blade holder to 1" a normal star is not going to fit! This is why I started looking at the Rebels. They're SMALL! I ended up with them because as I tested they proved to be better and I didn't want to mess with emitter verions of K2's or something.
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