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Thread: Salvaged Junksaber - first saber build

  1. #11

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    Thats awesome. I need to build a junkyard saber, I like hammering stuff on the anvil.

    Tom

    "Mistakes are our greatest teacher."

  2. #12

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    Quote Originally Posted by SFXER001 View Post
    Thanks, Tom! Just some standard brass tubing for spacers. Typical size as sold in the Store, but I found them locally at A hardware store with a K and S metals display stand. Picked up several sizes of tubing to add details, spacers and greeblies. I have a few greebs to add to make mine look unique.

    What do you folks use as a degreaser? Everything is covered in cutting fluid. I’ve been told by the local old hardware store guys that Simple Green works best.
    Windex lol.

  3. #13

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    It’s kinda cool! I have a few shelving brackets that I’ve hammered into a curved shape to use as bezels and sleeves around the MHS body. Need to drill a hole through them for the 12mm switch.

  4. #14

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    Update: Did a lot of work recently on my crystal chamber. I ended up re-doing all of my machine bushings (washers) from scratch since they were not fitting right. They weren't lining up right because I initially drill pressed them as a stack of washers to save time and hopefully make them uniform, but a slight misalignment made assembly a headache.

    I thought that I had come up with a better drilling method for my second attempt and I drilled each one individually. Lastly, I stacked them for a final drilling on the press to clean off any slight misalignments. This achieved a much better result and I think it's finally coming together. A Drill press helped a lot, but the hand drill still came in handy for cleaning up some of the alignments. I have a lot more greeblies to put in and I need to cut the machine bushings into a C-shape. Total length is about 1 and 15/16ths inches from the outside face of each chassis disc. Just under 2 inches.

    I have not yet cut the brass spacers to cover up the 4-40 threaded rod, so that's missing at the moment. Those spacers will properly stagger the washers apart from each other once I measure everything out with calipers. I have nylon spacers that I can use to test fit the dimensions, then I can cut the brass tube once I am satisfied. I also need to clean up the pieces and do a little weathering. There's a lot of tool marks and gouges, which I'm okay with since I'm going for a junky look.

    There are four brass 1/8 conduit tubes for wires, and possibly a 5th greeblie that can serve as another extra passage. I am overkill on the conduits; plenty of room for all my 28 gauge PTFE wires that will pass through hidden within the chamber space. Anyways, here's a few pictures:



    CC1x.jpgCC2.jpgCC5.jpgCC4.jpg
    Attached Images Attached Images
    Last edited by SFXER001; 04-05-2018 at 09:04 PM.

  5. #15

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    maybe try to do some brass washer fins for some contrast. You could also replace some of that conduit with the DarthChasm conduit to look more unique. I think its looking good so far. Getting those spacers even is tough, little bitty things.

    TOm

    "Mistakes are our greatest teacher."

  6. #16

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    Couldn’t find brass machine bushings (the washers) locally. The ones I did find are the perfect dimension and have a 1.24 OD, so they fit right inside MHS. They can be found at Lowes, but not in brass.

  7. #17

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    Crystal chamber is looking pretty sweet...I've yet to attempt one, Bravo!

  8. #18

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    Some more updates. Based on Tom's suggestion, I tried to incorporate DC's conduit technique into the chamber but use it in a different way as a greeblie, rather than a passageway to hide wires. I will probably change the color of the wire and improve the quality of the wrap, as well as add a second piece; this was just a proof of concept test.

    CC6.jpgCC7.jpgCC8.jpgCC9.jpg

    Feedback is more than welcome. Am I over-crowding the chamber with greeblies and ideas?
    Last edited by SFXER001; 04-10-2018 at 03:13 PM.

  9. #19

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    Quote Originally Posted by SFXER001 View Post
    Am I over-crowding the chamber with greeblies and ideas?
    No. There's room for a little more.

  10. #20

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    So long as you can still see the crystal, there is no such thing as "too many greeblies" in the chamber! Looks great.

    Tom

    "Mistakes are our greatest teacher."

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