So I recently finished weathering a lightsaber using an automotive black self etching primer, and the result was exactly what I wanted. I then clear coated it to protect the weathering using a basic Krylon satin clear coat. I can't say that I'm particular happy with the clear coating though, it doesn't look near as good as the base aluminum (the clear coat has a very subtle, almost glittery look to it). Maybe I'll try again with a matte clear coat.
I'm a little inexperienced when it comes to painting metal, most my costume and prop projects have been with EVA foam, which I found didn't require the protection of a clear coat.
What clear coat do you guys find works best for retaining the original look of the aluminum, while still being durable (after baking of course)?
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