Here's links to hi-res photos (closeups) of the LED and switch. Alas, you can't see the solder joints on the switch as they're covered by heat shrink. However, we have put a tester on the switch and it's solid. The LED, likewise, lights up when directly connected to a battery, no problems. So I don't think it's a solder issue.
http://www.elflair.com/images/IK/solder1.jpg
http://www.elflair.com/images/IK/solder2.jpg
http://www.elflair.com/images/IK/solder3.jpg
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