Does this design seem even remotely feasible

[MasterWyggin]

I'm looking to build a Katana style saber with a more rectangular shape.
http://http://i.imgur.com/580AM.png

[Silver Serpent]

It's hard to tell what you're trying to do from that picture. If that is the blade, I'm not sure how you'd build something like that. If it's the hilt, you're gonna have some significant space issues for batteries and other internals.

[MasterWyggin]

It's the the hilt. My idea is to cut off two sides of a cylinder and flip them to make a more rectangular shape. )( I understand I would have space issues though my picture is somewhat of an exaggeration.

[Ari-Jaq Xulden]

I agree with SS. I say " Not remotely feasible", & major space issues. I would make a guess of around 4 in diameter to start with in order to cut and flip them and still have internal space.

[Darth Xusia]

I agree with SS. I say " Not remotely feasible", & major space issues. I would make a guess of around 4 in diameter to start with in order to cut and flip them and still have internal space.

I think you meant circumference, not diameter. A 4 in diameter would be almost as big as a MR Dooku

[Silver Serpent]

I know there is oval aluminum tubing out there. I've seen a couple sabers made with it. Unfortunately, I have no idea where it got sourced from.