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Type: Posts; User: Nassik

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    And it works perfectly! I installed new...

    And it works perfectly!

    I installed new batteries this morning and everything works like a dream. :) I did wrap a single layer of electrical tape around the speaker end of the speaker mount. ...
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    Thank you for that explanation. That makes...

    Thank you for that explanation. That makes complete sense.

    The speaker mount is in there now and I'm happy with the fit. With the sound board and the wiring in the main body tube the speaker...
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    I didn't have a choice. I sanded...

    I didn't have a choice. I sanded incrementally... a tiny bit at a time, followed by test fitting. Over and over until the thing finally fit. It literally took the complete removal of that lip for...
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    After quite a bit of sanding, the speaker mount...

    After quite a bit of sanding, the speaker mount finally fits.

    http://i64.photobucket.com/albums/h161/Nassik/IMGP00023_zpsc1761dba.jpg
    As you can see, I had to sand off the upper lip of the...
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    The sanding is helping. I can get the speaker...

    The sanding is helping. I can get the speaker mount to slide in another few millimeters. I'll keep going.
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    I'll give it a go. If it's not the tube then...

    I'll give it a go. If it's not the tube then it's the speaker mount that's too big.
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    Looking at it and thinking, looking, and thinking...

    Looking at it and thinking, looking, and thinking some more... I can only conclude that the main body tube's inner diameter is too small. The lip just past the threads marks the beginning of the...
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    The speaker mount's diameter is simply too big or...

    The speaker mount's diameter is simply too big or the main body tube's inner diameter is too small. I checked the inside of the main body tube... there are no burrs or obstructions in there. I...
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    I can get it in far enough that the speaker sits...

    I can get it in far enough that the speaker sits flush with the end of the main body tube. At that point the speaker fits snugly inside the inner diameter of the main body tube. I can move it in...
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    Thanks for the photos. It must be catching...

    Thanks for the photos.

    It must be catching internally, then. I reversed the speaker/battery and slid it in upside down a little just to see if the end would fit. It fits fine with clearance. ...
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    I, of course, acknowledge the distinct...

    I, of course, acknowledge the distinct possibility that these two parts weren't made to fit together.
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    Installing speaker/battery holder into the hilt

    Is there a trick to fitting this part: http://www.thecustomsabershop.com/MHS-speaker-and-4x-AAA-battery-holder-P315.aspx into the main body...
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