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Great saber! Just to be sure, is that pommel style 10 you're using?
http://www.thecustomsabershop.com/MPS-Pommel-style-10-P589.aspx

Can't they make orders cheaper when small items are being sent?

For instance, I just tried order an insert only as a test, which would easily fit into an envelope. Yet the shipping costs still...

Removing areas that I don't want coated is an excellent solution. However, how would I remove the coating without damaging the hilt itself?

I had the same feeling when I first visited the website. I am also just looking to make a stunt saber. The MHS builder would help you with getting started. You just need a main hilt, blade holder,...

I was wondering the same thing. I guess it's obvious that the $5,- fee for these coating options in comparison with the workload isn't worth it for the saber shop, due to it being time consuming....