yes it will
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So I have to get a slotted piece for the end cap and tape it off before I get it painted?
Whaa??
I never said that :p
While you don't need the relay, etc. But IMO, The difference in the brigtness is worth the extra $2 and 15 minutes of wiring...
LDM is right, 350ma will run your LED decently. But I highly encourage the use of a relay. The difference is so worth it!
BTW, here is a pic of the board without the relay...
http://i17.photobucket.com/albums/b5...e/hasbrobi.jpg
The blade is what kills this. It is the most expensive piece. As far as the relay vs no relay goes the relay adds brightness and that is the most important part of a budget saber, since there won't be many bells and whistles on hilt design.
You could make one yourself it would be a little bit cheaper.